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ISEC evo - The Plastic Recycling Machine for North America

Plastics Recycling with Integrated Shredder-Extruder Combination for the US Market

The PURE LOOP ISEC evo plastic recycling machine is designed to meet the demands of North American industries. It is powerful, easy to operate, cost-efficient and delivers more throughput.

The integrated shredder-extruder combination gently converts your production scrap into recycled plastic pellets. Whether handling heavy or light, high volume or high tensile strength, this recycling machine efficiently processes a wide range of industrial and post-industrial materials.

Your benefits

More throughput

Stable performance

Easy to operate

Cost effective

Gentle Plastics Recycling with ISEC evo

ISEC evo applies a careful treatment to ensure high recycled pellet quality meeting the rigorous standards of the North American market. The more gently a plastic recycling machine processes the material, the higher the quality of the recycled pellets.

Thanks to the conical transition from the single-shaft shredder to the extruder, the material is compacted, and oxygen is reduced. Working together with the double feed ram system, this technology also ensures continuous and uniform filling of the extruder. That is how our plastic recycling machine ensures high recycled pellet quality.

Plastic recycling machine ISEC evo
Single shaft shredder and double pusher system of plastic recycling machine
Plastic recycling machine ISEC evo with different assembly
Plastic recycling machine ISEC evo with additional accessories
Plastic recycling machine ISEC evo seen from a different perspective
Detail of the plastic recycling machine ISEC evo
Plastic recycling machine ISEC evo operating surface
Plastic recycling machine ISEC evo including filling line
Green Ropes
Plastic recycling machine ISEC evo
Single shaft shredder and double pusher system of plastic recycling machine
Plastic recycling machine ISEC evo with different assembly
Plastic recycling machine ISEC evo with additional accessories
Plastic recycling machine ISEC evo seen from a different perspective
Detail of the plastic recycling machine ISEC evo
Plastic recycling machine ISEC evo operating surface
Plastic recycling machine ISEC evo including filling line
Green Ropes

Would you like to find out more about ISEC evo?

We would be pleased to help you free of charge and without obligation.

Integrated Shredder-Extruder Combination Optimized for US Industries with Austrian Quality

ISEC evo (Integrated Shredder Extruder Combination evolution) is a unique plastic recycling machine. The combination of shredder and extruder ensures higher throughput and cost efficiency. In Pure Loop's system, the shredder and extruder are configured on one drive shaft. In cooperation with the double feed ram system, this technology ensures maximum flexibility and consumes significantly less energy.

How ISEC evo Works

The single-shaft shredder (1) reduces the size of the material fed into the system. The process is controlled by the patented double feed ram pusher system (2). The double feed ram system fills the extruder evenly and continuously. It enables various materials to be processed.

Material that is preheated during upstream processing is conveyed directly to the extruder (3) powered by the same drive shaft. The conical transition from the single-shaft shredder to the extruder compacts the material, reduces oxygen and plasticizes the material in the extruder. The melt is degassed in the degassing zone (4). In the subsequent, fully automatic, self-cleaning filter (5) any solid contaminants are removed from the melt which is conveyed to the pelletizing system (6).

Visual representation of the plastic recycling machine working process. 1 2 3 4 5 6
iFeed technologie

Material All-rounder

The combination of double feed ram system and single shaft shredder forms a unique technology. It guarantees high flexibility and makes the ISEC evo a material all-rounder.

Find out more about this unique technology here.

 

Single shaft shredder of plastic recycling machine
Conveyor belt and reel intake of the plastic recycling machine
iFeed technologie

Easy to Operate

The innovative control system on the ISEC evo plastic recycling machine is really simple and convenient. The automatic features minimize operator requirements while ensuring a stable process and consistent quality.

iSave technologie

Saving Energy & Costs

The ISEC evo plastic recycling machine's intelligent technology ensures that it operates in a power-saving way. As a result, your ongoing production costs are reduced.

Detail of the plastic recycling machine: processed material is cut into regranulate by knives.

Any questions about our ISEC evo plastic recycling machine?

Our team would be pleased to help you at any time.

Materials That Can be Recycled With Our Plastic Recycling Machine

ISEC evo is a material all-rounder. The system efficiently processes a wide range of diverse plastic types and forms. The plastic recycling machine can repelletize the following materials:

Here is more information on the materials that ISEC evo can process.

Test Plastic Recycling Machine

Available since April 2021, you can test our plastic recycling machine at 2 locations:

Image of Austria with a marker near Ansfelden, Austria

Austria: EREMA Customer Center in Ansfelden

Image of USA showing marker near Ispwich, MA

USA: EREMA North America Trial Center in Ipswich, MA

 

Get more information and real support from our team of experienced engineers. Book an appointment now.

Would you like to test the plastic recycling machine using your own materials?

Visit one of our test centers.

Axel Rivera in front of the plastic recycling machine ISEC evo

„More flexibility, more output, less power consumption and more efficiency.
That's what I found in PURE LOOP. I am so happy.”


- Axel Rivera | CEO Foam Industrial

Flexible Plastics Recycling with ISEC evo

The plastic recycling machine adapts to your scrap logistics with a large portion of flexibility. This includes the intelligent ISEC technologies ifeed, istart and isave. And we adjust our recycling machine to meet the requirements of your specific waste management system. This can make material feed more efficient, for example.

Inline Recycling Solutions

  • Integrating the ISEC recycling system directly into your production line (e.g. blower system for edge trim).
  • Fully automatic, continuous processing of your production waste.
  • No intermediate storage and no additional material handling necessary.
Pure Loop employees at the plastic recycling machine
Picture of the plastic recycling machine ISEC evo.

Offline Recycling Solutions

  • We adapt our standard designs of conveyor belt and roller feeders to meet your individual requirements.
  • For example, by extending the conveyor belt. This makes it possible to tip your production waste collected in crates, cage boxes or octabins directly onto the conveyor belt with a forklift.
  • Minimal material handling, labor-saving and logistics-friendly feeding of the system.

Technical Data of the Plastic Recycling Machine

 

  Throughput* Width incl. conveyor belt Frame width Length without degassing Length with double degassing Height
ISEC evo 002 70 - 140 kg/h 7300 mm 3000 mm 6900 mm 7800 mm 3000 mm
ISEC evo 102 130 - 230 kg/h 7300 mm 3000 mm 6900 mm 7800 mm 3000 mm
ISEC evo 202 170 - 300 kg/h 7300 mm 3000 mm 6900 mm 7800 mm 3000 mm
ISEC evo 252 280 - 400 kg/h 7300 mm 3000 mm 7400 mm 8300 mm 3000 mm
ISEC evo 302 380 - 520 kg/h 8800 mm 3200 mm 9400 mm 10500 mm 3200 mm
ISEC evo 402 450 - 750 kg/h 10000 mm 3700 mm 10500 mm 11800 mm 3500 mm
ISEC evo 502 600 - 1000 kg/h 10000 mm 3700 mm 10900 mm 12500 mm 3500 mm
ISEC evo 602 1000 - 1250 kg/h 11300 mm 4828 mm 13386 mm 15720 mm 4041 mm
ISEC evo 702 1200 - 1500 kg/h 11300 mm 4828 mm 13806 mm 16500 mm 4041 mm

* Throughtputs based on LDPE film processing, without degassing

Frequently Asked Questions

No, an additional plastic shredder is not required. The ISEC evo includes an integrated single-shaft shredder that handles various sizes and shapes of materials. Learn more about the construction of the plastic recycling machine here.

The core of the machine is the conical transition from the shredder to the extruder, where plastic particles are compacted and preheated. In the extruder, the melt is advanced, degassed, and conveyed to filtration.

Interested in the ISEC evo by PURE LOOP? Feel free to contact our sales team at any time. Click here.

This combination is particularly advantageous for in-house recycling:

  • Suitable for processing various materials and sizes, with quick material changeovers.
  • Easy to operate and low maintenance.

The shredder-extruder combinations handle hygroscopic materials up to 4 % moisture. They are not suitable for recycling wetter plastics like post-consumer materials. The addition of powdery substances such as CaCO3 (Calcium Carbonate) in large quantities is also not possible on such a machines with a single screw.

A maximum of 2% of powdery substances can be dosed on a shredder-extruder combination. A twin-screw extruder/compounding machine is required for dosing larger quantities.

On request, the shredder-extruder combination can be combined with such a twin-screw extruder/compounding machine. Please contact our experts for this.

The ISEC evo is quite versatile. Check out the list of plastics it can recycle here.

PVC processing depends on the stability of the material; contact our experts for more information.

This depends on the blend:

✔ Mixtures of polyester, nylon, polypropylene, TPU, TPE, and elastane can be processed and reused in injection moulding.

X  Mixtures of PET, PA, PP with cotton or acrylic are not feasible; natural fibres do not melt and can easily burn or clog the filtration system.

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